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In-situ Dynamic Balancing

On-site balancing services to eliminate vibration caused by rotor imbalance, improving machine performance, reducing its wear

In-Situ Dynamic Balancing - ATS Services

Optimize Your Rotating Equipment On-Site, Without Disassembly.

Aswartha delivers on-site dynamic balancing for rotating equipment without the need for disassembly, helping industrial plants correct imbalance, reduce vibration, and protect high-value machinery in real-time operating conditions.

We specialize in field balancing of machines ranging from 1 MW to 800 MW, including turbines, fans, blowers, pumps, and generators, all without removing the equipment from its base. This innovative approach minimizes downtime and maximizes the operational life of your critical assets.

🧠 What We Eliminate

  • Excessive vibration causing wear and fatigue
  • Rotor imbalance affecting process efficiency
  • Unplanned outages from bearing or shaft failures
  • Alignment and stability issues across large critical machines
  • Premature equipment degradation due to stress
  • High energy consumption from inefficient operation

🎯 Strategic Business Outcomes

No Dismantling or Relocation Needed
Save days of downtime and eliminate heavy logistics or tear-down risks.
Up to 40% Increase in Bearing Life
Balanced rotors minimize stress on mechanical components, extending their lifespan.
Minimal Production Disruption
Quick execution during planned stops or while equipment remains in situ, ensuring continuity.
Scalable Expertise (1 MW to 800 MW)
From compact utility turbines to large thermal units — proven balancing at all scales.
Improved Equipment Reliability & Safety
Enhanced stability prevents long-term fatigue and vibration-induced breakdowns, ensuring safer operations.
Cost-Effective Maintenance Optimization
Avoids full overhaul and reduces lifecycle maintenance expenses, boosting your ROI.

🛠️ How In-Situ Balancing Works

Our expert technicians utilize cutting-edge technology to perform balancing without disrupting your operations. The process involves:

1

Vibration Measurement

Precise data collection from the running machine identifies the severity and location of imbalance.

2

Analysis & Calculation

Sophisticated software calculates the exact weight and angular position needed for correction.

3

Weight Placement

Correction weights are strategically added or removed from the rotor while the machine is operating.

4

Verification

Post-balancing vibration levels are re-measured to confirm optimal performance and compliance.

This streamlined process ensures minimal interruption and maximum efficiency for your plant.

ATS Solutions

Transform customer interactions and streamline operations with our AI-powered chatbot and automation services. Our solutions provide instant, personalized support while optimizing workflows and reducing operational costs.

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